Revolutionize your laboratory work with the IKA HABITAT: the most flexible, ergonomic and complete bioreactor on the market
As the first bioreactor with a lid stand, IKA HABITAT ensures ergonomic work and optimal use in the laboratory.
How to Set Up Your IKA HABITAT Bioreactor for Optimal Performance?
Setup is simple: all you need is a control unit that is tailored to your application and a glass tank that matches your workload. Let's see this together...
1. Choose control unit
- Mammalian cells: Choose the cell variant with gas flow rates ranging from 0 to 2000 cc/min.
- Microbial culture: Opt for the ferment variant with gas flow rates from 0 to 20,000 cc/min.
- Phototrophic organisms: The photobioreactor configuration with LED panels is ideal.
- CCT configuration: Possibility of connection for three additional sensors: conductivity, CO2 and turbidity.
2. Add vessels
Complete your control unit with a vessel package that match your application and workload. Very simple, isn't it?
What Are the Advantages of Combining Bioreactor, Fermenter, and Photobioreactor in a Single Control Unit?
- Versatility: Possibility of combining several single or double-walled containers (0.5 to 10 L) for maximum flexibility, a single control unit guarantees the use of the full range of tanks.
- Variable motor: Volume-adjustable size for quiet, energy-efficient operation.
- Chaotic mixing: For efficient and optimal mixing of crops.
- PID Management : For accurate scaling of growth processes.
- Ergonomics: Multi-touch display and lid holder for added comfort.
- Temperature Control: Heated jacket or thermostat for precise control.
- Compatibility: Compatible with many standard sensors on the market.
- Optimization: Compact design to maximize space and productivity.
Advice and configuration
Would you like your own configuration that is tailored to your process? Or do you need an offer? Then please contact our sales team.
Contact an expert in fermenters in Belgium, The Netherlands, and Luxembourg
FAQ Frequently Asked Questions About Bioreactors for Benelux Laboratories
What is a bioreactor?
A bioreactor is a sophisticated system designed to create an optimal environment for biological processes, essential for producing bioproducts like proteins, vaccines, biofuels, and other valuable compounds. It enhances the growth and productivity of cells or microorganisms by precisely controlling parameters such as temperature, pH, oxygen levels, and nutrient supply.
What sizes and configurations are available for bioreactors and is scale-up possible?
Bioreactors come in various sizes and configurations, from compact benchtop models ideal for research labs to large-scale industrial systems for mass production. This versatility ensures that bioreactors can cater to the specific needs of any laboratory.
Actual IKA product range offers fermenters with vessels from 0.5 to 10 liters. Scaling up production is achievable with HABITAT bioreactor system, thanks to its standardized design compatible with commercially available larger setups. This modular approach ensures consistent performance across various scales, allowing transition from research and development to full-scale manufacturing.
Why are bioreactors important for laboratories in Belgium, the Netherlands, and Luxembourg (Benelux)?
Investing in high-quality bioreactors is essential for advancing research and production capabilities in Benelux laboratories. Understanding the key components and operational mechanisms of bioreactors can significantly enhance their potential and efficiency.
What are the key features of bioreactors?
- Versatile Sizes and Configurations: Suitable for various laboratory needs.
- Optimal Growth Conditions: Ensures maximum productivity by providing an ideal environment for biological activity.
- Advanced Control Systems: State-of-the-art technology for precise regulation of critical parameters.
Why choose IKA bioreactors and Analis for your fermentation solutions?
- Cutting-Edge Technology: Equipped with the latest advancements to ensure superior performance.
Enhance your laboratory’s capabilities with our state-of-the-art bioreactors from IKA, designed to meet the highest standards of the Benelux region. Contact us today to learn more about how our bioreactors can transform your research and production processes.
Did you yet consider Virtual Reality (VR) to train your teams prior engaging expensive material and reagents? - Customizable Solutions: Tailored to meet the specific needs of your laboratory.
- Expert Support: Comprehensive local support and guidance to maximize the benefits of your bioreactor investment. Local field service engineers from Analis technical service department to perform the maintenance of the bioreactors. Make an appointment with Analis teams of experts from Namur or Gent for Belgium and Luxembourg, and Zaltbommel for The Netherlands.
What are the essential components of a bioreactor?
Understanding the key components of a bioreactor is crucial for optimizing its performance. Here are the main elements:
- Vessel: The chamber where cellular growth occurs. Lab-scale vessels may be glass or plastic, while industrial bioreactors often use stainless steel for durability and sterilization.
- Agitation and Mixing Systems: Impellers and stirrers ensure even distribution of gases, nutrients, and heat. Different impellers are used for mammalian cells (gentle mixing) and microorganisms (vigorous mixing).
- Sensors and Real-Time Monitoring: Integrated sensors monitor temperature, pH, dissolved oxygen (DO), and nutrient levels, allowing automated adjustments.
- Automated Control Systems: Regulate conditions based on sensor data, adjusting gas flow, nutrient supply, and pH levels.
- Gas Supply and Exchange Systems: Gas injectors (Spargers) introduce gases like oxygen or air, while exhaust systems remove waste gases. Proper gas exchange is vital for aerobic processes.
- Heating and Cooling Systems: Maintain optimal temperature.
- Pump and Feed Systems: Ensure consistent nutrient supply.
These components work together to maintain the optimal environment for biological growth and production, enhancing the efficiency and productivity of bioreactors.
What is the bioprocess workflow in bioreactors?
Bioprocessing with bioreactors follows a structured workflow to maintain optimal conditions for cells or microorganisms. Here are the key stages:
- Sterilization: Prevents contamination by thoroughly sterilizing the bioreactor and its components using methods like steam-in-place (SIP) or autoclaving.
- Inoculation: Introduction of the desired cells or microorganisms into the sterilized vessel. The inoculum (starter culture) is prepared in advance to ensure even growth.
- Cultivation: Maintaining ideal conditions for growth by constantly monitoring and adjusting parameters such as temperature, pH, dissolved oxygen, and nutrient levels. Bioreactors can use batch, fed-batch, or continuous feeding strategies.
- Harvesting: Once the culture reaches the desired density or product concentration, downstream processing methods like filtration, centrifugation, or chromatography are used to separate the cells or product from the culture medium.
These stages ensure the bioprocess is efficient and productive, maximizing the potential of bioreactors in laboratory and industrial settings.
Our products
The HABITAT cell control tower package is particularly suitable for HABITAT’s cell culture applications and is used to monitor and control the bioprocess.
It includes the control unit with all connection options for gas supply, liquid addition, sensors and temperature control as well as a tablet for easy and clear operation of the bioreactor.
Control and monitoring
The bioprocess and all associated test parameters can be easily controlled and monitored via the tablet attached to the control unit and with the help of the intuitive and easy-to-use software. Depending on the type of cultivation, you can choose between the operating modes batch, fed-batch and perfusion/continuous. The new Chaotic Mixing function ensures faster and more effective mixing when required. The 10.4-inch tablet allows direct access to all actuators directly on the main screen. A clear calibration management, a diagram overview and the complete documentation of the process round off the operation. A software version that meets FDA CFR Part 11 requirements is available as an option.
Gas supply
Built in mass flow controllers for 4 separate gas lines (for N2, O2, air and CO2) ensure precise, individually adjustable gassing, ideally tailored to the needs of your cells.
Flow rates of 0.01 - 2 l/min can be achieved.
Liquid supply
4 integrated Watson Marlow pumps, adjustable in direction and speed, give you the variability to pump in and pump out different liquids (like acid, base, anti-foam agent, feeding solutions).
Sensors
HABITAT cell enables the measurement of the following parameters by means of sensors:
• pH
• DO (dissolved oxygen)
• temperature
• filling level
• foam
Temperature control
The constant and precise temperature control during the cultivation is guaranteed by the heating sleeve, which is adapted to the respective vessel size. (Heating sleeve is included with the HABITAT cell vessel package).
* may be combined with double-walled vessel packages
The HABITAT photo cell control unit package of the HABITAT research bioreactor is used to monitor and control the bioprocess. With the help of the LED panels included in the scope of delivery, the system can be used as a photobioreactor, for example for algae cultivation. The adjustment of the light intensity enables the simulation of the day-night rhythm. Furthermore,, the package includes the control unit with all connection options for the gas supply, liquid addition, sensors and temperature control as well as a tablet for simple and clear operation of the bioreactor.
Control and monitoring
The bioprocess and all associated test parameters can be easily controlled and monitored via the tablet attached to the control unit and with the help of the intuitive and easy-to-use software. Depending on the type of cultivation, you can choose between the operating modes batch, fed-batch and perfusion/continuous. The new Chaotic Mixing function ensures faster and more effective mixing when required. The 10.4-inch tablet allows direct access to all actuators directly on the main screen. A clear calibration management, a diagram overview and the complete documentation of the process round off the operation. A software version that meets FDA CFR Part 11 requirements is available as an option.
Gas supply
Built in mass flow controllers for 4 separate gas lines (for N2, O2, air and CO2) ensure precise, individually adjustable gassing, ideally tailored to the needs of your cells. Flow rates of 0.01-2 l/min can be achieved.
Liquid supply
4 integrated Watson Marlow pumps, adjustable in direction and speed, give you the variability to pump in and pump out different liquids (like acid, base, anti-foam agent, feeding solutions).
Sensors
HABITAT cell enables the measurement of the following parameters by means of sensors:
• pH
• DO (dissolved oxygen)
• temperature
• filling level
• foam
Temperature control
The constant and precise temperature control during the cultivation is guaranteed by the heating sleeve, which is adapted to the respective vessel size. (Heating sleeve is included with the HABITAT cell vessel package).
All features at a glance
> compact, space-saving design, dimensions: 223 x 402 x 450 mm (WxDxH)
> large tablet for clear operation (10,4 inch)
> intuitive, easy-to-use software with a lot of functionalities.
> 4 integrated fast-load pumps (Watson Marlow)
> connectivity: USB, PC, RS232, ethernet, external signal input, external pump, single-use unit, thermostat
> data storage
> gas supply with 4 built-in mass flow controllers: e.g. for O2, Luft, N2, CO2
> Status LED display: direct error display by indicator light
Note: Only a control tower package and the separately available vessel package make up a functional unit.
The HABITAT cell cct control tower package is particularly suitable for HABITAT’s cell culture applications and is used to monitor and control the bioprocess. It includes the control unit with all connection options for gas supply, liquid addition, sensors and temperature control as well as a tablet for easy and clear operation of the bioreactor. In addition to the HABITAT cell package, you have the option of connecting CO2, conductivity and turbidity sensors.
Control and monitoring
The bioprocess and all associated test parameters can be easily controlled and monitored via the tablet attached to the control unit and with the help of the intuitive and easy-to-use software. Depending on the type of cultivation, you can choose between the operating modes batch, fed-batch and perfusion/continuous. The new Chaotic Mixing function ensures faster and more effective mixing when required. The 10.4-inch tablet allows direct access to all actuators directly on the main screen. A clear calibration management, a diagram overview and the complete documentation of the process round off the operation. A software version that meets FDA CFR Part 11 requirements is available as an option.
Gas supply
Built in mass flow controllers for 4 separate gas lines (for N2, O2, air and CO2) ensure precise, individually adjustable gassing, ideally tailored to the needs of your cells. Flow rates of 0.01-2 l/min can be achieved.
Liquid supply
4 integrated Watson Marlow pumps, adjustable in direction and speed, give you the variability to pump in and pump out different liquids (like acid, base, anti-foam agent, feeding solutions).
Sensors
HABITAT cell enables the measurement of the following parameters by means of sensors:
• pH
• DO (dissolved oxygen)
• temperature
• filling level
• foam
Temperature control
The constant and precise temperature control during the cultivation is guaranteed by the heating sleeve, which is adapted to the respective vessel size. (Heating sleeve is included with the HABITAT cell vessel package).
All features at a glance
> compact, space-saving design, dimensions: 223 x 402 x 450 mm (WxDxH)
> large tablet for clear operation (10,4 inch)
> intuitive, easy-to-use software with a lot of functionalities.
> 4 integrated fast-load pumps (Watson Marlow)
> connectivity: USB, PC, RS232, ethernet, external signal input, external pump, single-use unit, thermostat
> data storage
> gas supply with 4 built-in mass flow controllers: e.g. for O2, Luft, N2, CO2
> Status LED display: direct error display by indicator light
Note: Only a control tower package and the separately available vessel package make up a functional unit.
* may be combined with double-walled vessel packages
The HABITAT photo cell cct control unit package of the HABITAT research bioreactor is used to monitor and control the bioprocess. With the help of the LED panels included in the scope of delivery, the system can be used as a photobioreactor, for example for algae cultivation. The adjustment of the light intensity enables the simulation of the day-night rhythm. Furthermore, the package includes the control unit with all connection options for the gas supply, liquid addition, sensors and temperature control as well as a tablet for simple and clear operation of the bioreactor. In addition to the HABITAT cell package, you have the option of connecting CO2, conductivity and turbidity sensors.
Control and monitoring
The bioprocess and all associated test parameters can be easily controlled and monitored via the tablet attached to the control unit and with the help of the intuitive and easy-to-use software. Depending on the type of cultivation, you can choose between the operating modes batch, fed-batch and perfusion/continuous. The new Chaotic Mixing function ensures faster and more effective mixing when required. The 10.4-inch tablet allows direct access to all actuators directly on the main screen. A clear calibration management, a diagram overview and the complete documentation of the process round off the operation. A software version that meets FDA CFR Part 11 requirements is available as an option.
Gas supply
Built in mass flow controllers for 4 separate gas lines (for N2, O2, air and CO2) ensure precise, individually adjustable gassing, ideally tailored to the needs of your cells. Flow rates of 0.01-2 l/min can be achieved.
Liquid supply
4 integrated Watson Marlow pumps, adjustable in direction and speed, give you the variability to pump in and pump out different liquids (like acid, base, anti-foam agent, feeding solutions).
Sensors
HABITAT cell enables the measurement of the following parameters by means of sensors:
• pH
• DO (dissolved oxygen)
• temperature
• filling level
• foam
Temperature control
The constant and precise temperature control during the cultivation is guaranteed by the heating sleeve, which is adapted to the respective vessel size. (Heating sleeve is included with the HABITAT cell vessel package).
All features at a glance
> compact, space-saving design, dimensions: 223 x 402 x 450 mm (WxDxH)
> large tablet for clear operation (10,4 inch)
> intuitive, easy-to-use software with a lot of functionalities.
> 4 integrated fast-load pumps (Watson Marlow)
> connectivity: USB, PC, RS232, ethernet, external signal input, external pump, single-use unit, thermostat
> data storage
> gas supply with 4 built-in mass flow controllers: e.g. for O2, Luft, N2, CO2
> Status LED display: direct error display by indicator light
Note: Only a control tower package and the separately available vessel package make up a functional unit.
The HABITAT ferment control tower package is particularly suitable for HABITAT’s fermentation applications and is used to monitor and control the bioprocess. It includes the control unit with all connection options for gas supply, liquid addition, sensors and temperature control as well as a tablet for easy and clear operation of the bioreactor.
Control and monitoring
The bioprocess and all associated test parameters can be easily controlled and monitored via the tablet attached to the control unit and with the help of the intuitive and easy-to-use software. Depending on the type of cultivation, you can choose between the operating modes batch, fed-batch and perfusion/continuous. The new Chaotic Mixing function ensures faster and more effective mixing when required. The 10.4-inch tablet allows direct access to all actuators directly on the main screen. A clear calibration management, a diagram overview and the complete documentation of the process round off the operation. A software version that meets FDA CFR Part 11 requirements is available as an option.
Gas supply
Built in mass flow controllers for 4 separate gas lines (for N2, O2, air and CO2) ensure precise, individually adjustable gassing, ideally tailored to the needs of your cells. Flow rates of 0.1-20 l/min can be achieved.
Liquid supply
4 integrated Watson Marlow pumps, adjustable in direction and speed, give you the variability to pump in and pump out different liquids (like acid, base, anti-foam agent, feeding solutions).
Sensors
HABITAT cell enables the measurement of the following parameters by means of sensors:
• pH
• DO (dissolved oxygen)
• temperature
• filling level
• foam
Temperature control
The constant and precise temperature control during the cultivation is guaranteed by the heating sleeve, which is adapted to the respective vessel size. (Heating sleeve is included with the HABITAT cell vessel package).
All features at a glance
> compact, space-saving design, dimensions: 223 x 402 x 450 mm (WxDxH)
> large tablet for clear operation (10,4 inch)
> intuitive, easy-to-use software with a lot of functionalities.
> 4 integrated fast-load pumps (Watson Marlow)
> connectivity: USB, PC, RS232, ethernet, external signal input, external pump, single-use unit, thermostat
> data storage
> gas supply with 4 built-in mass flow controllers: e.g. for O2, Luft, N2, CO2
> Status LED display: direct error display by indicator light
Note: Only a control tower package and the separately available vessel package make up a functional unit.
* may be combined with double-walled vessel packages
The HABITAT photo ferment control unit package of the HABITAT research bioreactor is used to monitor and control the bioprocess. With the help of the LED panels included in the scope of delivery, the system can be used as a photobioreactor, for example for algae cultivation. The adjustment of the light intensity enables the simulation of the day-night rhythm. Furthermore,, the package includes the control unit with all connection options for the gas supply, liquid addition, sensors and temperature control as well as a tablet for simple and clear operation of the bioreactor.
Control and monitoring
The bioprocess and all associated test parameters can be easily controlled and monitored via the tablet attached to the control unit and with the help of the intuitive and easy-to-use software. Depending on the type of cultivation, you can choose between the operating modes batch, fed-batch and perfusion/continuous. The new Chaotic Mixing function ensures faster and more effective mixing when required. The 10.4-inch tablet allows direct access to all actuators directly on the main screen. A clear calibration management, a diagram overview and the complete documentation of the process round off the operation. A software version that meets FDA CFR Part 11 requirements is available as an option.
Gas supply
Built in mass flow controllers for 4 separate gas lines (for N2, O2, air and CO2) ensure precise, individually adjustable gassing, ideally tailored to the needs of your cells. Flow rates of 0.1-20 l/min can be achieved.
Liquid supply
4 integrated Watson Marlow pumps, adjustable in direction and speed, give you the variability to pump in and pump out different liquids (like acid, base, anti-foam agent, feeding solutions).
Sensors
HABITAT cell enables the measurement of the following parameters by means of sensors:
• pH
• DO (dissolved oxygen)
• temperature
• filling level
• foam
Temperature control
The constant and precise temperature control during the cultivation is guaranteed by the heating sleeve, which is adapted to the respective vessel size. (Heating sleeve is included with the HABITAT cell vessel package).
All features at a glance
> compact, space-saving design, dimensions: 223 x 402 x 450 mm (WxDxH)
> large tablet for clear operation (10,4 inch)
> intuitive, easy-to-use software with a lot of functionalities.
> 4 integrated fast-load pumps (Watson Marlow)
> connectivity: USB, PC, RS232, ethernet, external signal input, external pump, single-use unit, thermostat
> data storage
> gas supply with 4 built-in mass flow controllers: e.g. for O2, Luft, N2, CO2
> Status LED display: direct error display by indicator light
Note: Only a control tower package and the separately available vessel package make up a functional unit.
The HABITAT ferment cct control tower package is particularly suitable for HABITAT’s fermentation applications and is used to monitor and control the bioprocess. It includes the control unit with all connection options for gas supply, liquid addition, sensors and temperature control as well as a tablet for easy and clear operation of the bioreactor. In addition to the HABITAT cell package, you have the option of connecting CO2, conductivity and turbidity sensors. Control and monitoring The bioprocess and all associated test parameters can be easily controlled and monitored via the tablet attached to the control unit and with the help of the intuitive and easy-to-use software. Depending on the type of cultivation, you can choose between the operating modes batch, fed-batch and perfusion/continuous. The new Chaotic Mixing function ensures faster and more effective mixing when required. The 10.4-inch tablet allows direct access to all actuators directly on the main screen. A clear calibration management, a diagram overview and the complete documentation of the process round off the operation. A software version that meets FDA CFR Part 11 requirements is available as an option. Gas supply Built in mass flow controllers for 4 separate gas lines (for N2, O2, air and CO2) ensure precise, individually adjustable gassing, ideally tailored to the needs of your cells. Flow rates of 0.1-20 l/min can be achieved. Liquid supply 4 integrated Watson Marlow pumps, adjustable in direction and speed, give you the variability to pump in and pump out different liquids (like acid, base, anti-foam agent, feeding solutions). Sensors HABITAT cell enables the measurement of the following parameters by means of sensors: • pH • DO (dissolved oxygen) • temperature • filling level • foam Temperature control The constant and precise temperature control during the cultivation is guaranteed by the heating sleeve, which is adapted to the respective vessel size. (Heating sleeve is included with the HABITAT cell vessel package). All features at a glance > compact, space-saving design, dimensions: 223 x 402 x 450 mm (WxDxH) > large tablet for clear operation (10,4 inch) > intuitive, easy-to-use software with a lot of functionalities. > 4 integrated fast-load pumps (Watson Marlow) > connectivity: USB, PC, RS232, ethernet, external signal input, external pump, single-use unit, thermostat > data storage > gas supply with 4 built-in mass flow controllers: e.g. for O2, Luft, N2, CO2 > Status LED display: direct error display by indicator light Note: Only a control tower package and the separately available vessel package make up a functional unit.
* may be combined with double-walled vessel packages
The HABITAT photo ferment cct control unit package of the HABITAT research bioreactor is used to monitor and control the bioprocess. With the help of the LED panels included in the scope of delivery, the system can be used as a photobioreactor, for example for algae cultivation. The adjustment of the light intensity enables the simulation of the day-night rhythm. Furthermore, the package includes the control unit with all connection options for the gas supply, liquid addition, sensors and temperature control as well as a tablet for simple and clear operation of the bioreactor. In addition to the HABITAT cell package, you have the option of connecting CO2, conductivity and turbidity sensors.
Control and monitoring
The bioprocess and all associated test parameters can be easily controlled and monitored via the tablet attached to the control unit and with the help of the intuitive and easy-to-use software. Depending on the type of cultivation, you can choose between the operating modes batch, fed-batch and perfusion/continuous. The new Chaotic Mixing function ensures faster and more effective mixing when required. The 10.4-inch tablet allows direct access to all actuators directly on the main screen. A clear calibration management, a diagram overview and the complete documentation of the process round off the operation. A software version that meets FDA CFR Part 11 requirements is available as an option.
Gas supply
Built in mass flow controllers for 4 separate gas lines (for N2, O2, air and CO2) ensure precise, individually adjustable gassing, ideally tailored to the needs of your cells. Flow rates of 0.1-20 l/min can be achieved.
Liquid supply
4 integrated Watson Marlow pumps, adjustable in direction and speed, give you the variability to pump in and pump out different liquids (like acid, base, anti-foam agent, feeding solutions).
Sensors
HABITAT cell enables the measurement of the following parameters by means of sensors:
• pH
• DO (dissolved oxygen)
• temperature
• filling level
• foam
Temperature control
The constant and precise temperature control during the cultivation is guaranteed by the heating sleeve, which is adapted to the respective vessel size. (Heating sleeve is included with the HABITAT cell vessel package).
All features at a glance
> compact, space-saving design, dimensions: 223 x 402 x 450 mm (WxDxH)
> large tablet for clear operation (10,4 inch)
> intuitive, easy-to-use software with a lot of functionalities.
> 4 integrated fast-load pumps (Watson Marlow)
> connectivity: USB, PC, RS232, ethernet, external signal input, external pump, single-use unit, thermostat
> data storage
> gas supply with 4 built-in mass flow controllers: e.g. for O2, Luft, N2, CO2
> Status LED display: direct error display by indicator light
Note: Only a control tower package and the separately available vessel package make up a functional unit.
The 0,5 l vessel package for the bioreactor HABITAT research contains a 0,5 l single-walled glass vessel for cell culture applications as well as the appropriate stirring drive. Together with the separately available control tower package (e.g. HABITAT cell) you receive all necessary components for a successful cultivation.
The 0.5 l vessel package for the bioreactor HABITAT research contains a 0.5 l double-walled glass vessel for cell culture applications as well as the appropriate stirring drive. Together with the separately available control tower package (e.g. HABITAT cell) you receive all necessary components for a successful cultivation. For temperature control via the double jacket we recommend one of our our circulators such as the HRC basic or control.
The 1 l vessel package for the bioreactor HABITAT research contains a 1 l single-walled glass vessel for cell culture applications as well as the appropriate stirring drive. Together with the separately available control tower package (e.g. HABITAT cell) you receive all necessary components for a successful cultivation.
The 1 l vessel package for the bioreactor HABITAT research contains a 1 l double-walled glass vessel for cell culture applications as well as the appropriate stirring drive. Together with the separately available control tower package (e.g. HABITAT cell) you receive all necessary components for a successful cultivation. For temperature control via the double jacket we recommend one of our our circulators such as the HRC 2 basic or control.