IKA

HABITAT ferment cct

Reference: IKA-0010007585

The HABITAT ferment cct control tower package is designed for HABITAT fermentation applications and is used to monitor and control the bioprocess. It includes the control unit with all connections for gas supply, liquid addition, sensors and temperature control, plus a tablet for easy, clear operation of the bioreactor. On top of the HABITAT cell package, you can connect CO2, conductivity and turbidity sensors.

Control and monitoring

The bioprocess and all test parameters are easily controlled and monitored via the tablet on the control unit, using intuitive software. Depending on the cultivation type, choose batch, fed-batch or perfusion/continuous modes. The new Chaotic Mixing function gives faster, more effective mixing when needed. The 10.4-inch tablet gives direct access to all actuators from the main screen. Clear calibration management, a diagram overview and full process documentation complete the operation. A software version meeting FDA CFR Part 11 requirements is available as an option.

Gas supply

Built-in mass flow controllers for 4 separate gas lines (N2, O2, air and CO2) ensure precise, individually adjustable gassing, tailored to your cells. Flow rates of 0.1-20 l/min can be achieved.

Liquid supply

4 integrated Watson Marlow pumps, adjustable in direction and speed, let you pump different liquids in and out (acid, base, anti-foam agent, feeding solutions).

Sensors

The HABITAT system measures the following parameters via sensors:

pH
DO (dissolved oxygen)
temperature
filling level
foam

Temperature control

Constant, precise temperature control during cultivation is ensured by the heating sleeve, matched to the vessel size. (The heating sleeve is included with the HABITAT cell vessel package.)

All features at a glance

Compact, space-saving design: 223 x 402 x 450 mm (W x D x H)
Large tablet for clear operation (10.4 inch)
Intuitive, easy-to-use software with many functions
4 integrated fast-load pumps (Watson Marlow)
Connectivity: USB, PC, RS232, Ethernet, external signal input, external pump, single-use unit, thermostat
Data storage
Gas supply with 4 built-in mass flow controllers, e.g. for O2, air, N2, CO2
Status LED display: direct error indication by light"

Note: only a control tower package together with the separately available vessel package forms a functional unit.

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Technical information

Controller: fermenter
Operating mode: timer, continuous and program operation
Display: Tablet PC
Operation: touch screen
Data memory size [GB]: 32
Auto restart after power failure: yes
Ethernet interface: yes
Single use reactor interface: yes
Thermostat interface: yes
Ext. pump interface: yes
Filter heater: yes
Stirring motor: yes
Calibration guide temperature: yes
Calibration guide pH: yes
Calibration guide pO2: yes
pH - temperature compensation: yes
Mode hose filling: yes
Stirrer control mode: off, manual, profile, Cascade-pO2 control, chaotic
Speed range [rpm]: 1 - 2200
Speed deviation >= 100 rpm [%]: ±2
Speed deviation <= 100 rpm [rpm]: ±5
Speed display: TFT
Reversible direction of rotation : yes
Timer: yes
Timer display: TFT
Time setting range [min]: 1 - 120
Heating blanket: yes
Heat output [W]: 250
Heat control: TFT
Temperature control: PID
Working temperature [°C]: 5 - 80
Connection for ext. temperature sensor: PT1000
Temperature display: yes
Temperature measuring range [°C]: 0 - 100
Temperature measurement resolution [K]: 0.1
Temperature control accuracy [°C]: ±0.2
Temperature limit min. [°C]: 0
Temperature limit max. [°C]: 110
pH measurement: yes
pH control mode: off, auto, profile
pH value display: TFT
pH measuring range [pH]: 0 - 14
pH measurement resolution [pH]: 0.01
Accuracy of pH measurement [pH]: 0.02
Connection for pO2 sensor: yes
pO2 control mode: off, manual, auto, profile
Measurement range pO2 min. [%sat]: 0
Measurement range pO2 max. [%sat]: 200
Resolution pO2 measurement [%sat]: 0.01
Accuracy of pO2 measurement [%sat]: 0.3
Connection for turbidity sensor: yes
Turbidity control mode: Monitoring
Connection for conductivity sensor: yes
Conductivity control mode: Monitoring
Connection for CO2 sensor: yes
CO2 control mode: Monitoring
Gas in connection Air [mm]: 6
Gas out connection Air [mm]: 6
Gas in connection O2 [mm]: 6
Gas out connection O2 [mm]: 6
Gas in connection N2 [mm]: 6
Gas out connection N2 [mm]: 6
Gas in connection CO2 [mm]: 6
Gas out connection CO2 [mm]: 6
Aeration mode: continuous & automatic
Display flowrate: l/min, cc/min
Input pressure [mbar]: 200 - 3000
Pressure out min. [mbar]: 200
Pressure out max. [mbar]: 1000
Flowrate Air min. [cc/min]: 0
Flowrate Air max. [cc/min]: 20000
Flowrate O2 min. [cc/min]: 0
Flowrate O2 max. [cc/min]: 20000
Flowrate N2 min. [cc/min]: 0
Flowrate N2 max. [cc/min]: 20000
Flowrate CO2 min. [cc/min]: 0
Flowrate CO2 max. [cc/min]: 20000
Measuring and control accuracy of the gas control units [% fsr]: 2
Peristaltic pump: yes
Numbers of pump heads: 4
Pump head function: Acid, Base, AntiFoam, Level
Pump head: Watson Marlow 114DV
Number of pump tubes: 4
Number of pump rollers: 4
Flow rate min. [ml/min]: 1.0
Flow rate max. [ml/min]: 270
Pump Speed min. [rpm]: 100
Pump Speed max. [rpm]: 400
Pump reversible direction of rotation: yes
Pump speed display: TFT
Inner tube diameter min. [mm]: 0.5
Inner tube diameter max. [mm]: 4.8
Tube outer diameter min. [mm]: 4.1
Tube outer diameter max. [mm]: 8.4
Tube material : Silicone
Tube hardness [Shore A]: 50 - 60
Dimensions (W x H x D) [mm]: 224 x 624 x 405
Weight [kg]: 14
Permissible ambient temperature [°C]: 5 - 40
Permissible relative humidity: 80% (up to 31°C), decreasing linearly to max. 50 (@40°C)
Protection class according to DIN EN 60529: IP 20
RS 232 interface: yes
USB interface: yes
WiFi Interface: yes
Voltage [V]: 100 - 240
Frequency [Hz]: 50/60
Power input [W]: 300
Power input max. [W]: 1100
Power input standby [W]: 10
Fuse: 2x T5.0A 250V

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The 5 l vessel package for the HABITAT research bioreactor contains a 5 l single-walled glass vessel for fermentation applications, plus the matching stirring drive. With the separately available control tower package (e.g. HABITAT ferment), you get all the components needed for successful cultivation. The 2 l and 5 l HABITAT ferment vessels include a cooling finger for temperature control and cooling in the medium. We recommend using it with one of our chillers, such as the RC 2 lite.

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Reference : IKA-0010007661

The 5 l vessel package for the HABITAT research bioreactor contains a 5 l double-walled glass vessel for fermentation applications, plus the matching stirring drive. With the separately available control tower package (e.g. HABITAT ferment), you get all the components needed for successful cultivation. For temperature control via the double jacket, we recommend one of our circulators, such as the HRC 2 basic or control.

IKA

HABITAT ferment dw 10

Reference : IKA-0010007662

The 10 l vessel package for the HABITAT research bioreactor contains a 10 l double-walled glass vessel for fermentation applications, plus the matching stirring drive. With the separately available control tower package (e.g. HABITAT ferment), you get all the components needed for successful cultivation. For temperature control via the double jacket, we recommend one of our circulators, such as the HRC 2 basic or control.